Brands we work with
Ready to create your custom trucker hats?
Design Online
Use our online customizer to design your custom trucker hat — choose your colours, upload your logo, and preview your design.
Request a Mock-Up
Not sure where to start? Send us your logo and we'll put together a free mock-up of your custom trucker hats within 48 hours. No obligation.
"I just got my hats in now and they look absolutely fantastic. I'm so unbelievably happy with these."
- Devon / The Mean Green Weed-Killing Machine
About the Trucker Hat
Built on the Yupoong 6606 Retro Trucker — the most popular custom hat blank in the industry. Six-panel structured front with a breathable mesh back, adjustable snapback closure, and a fit that works for everyone. Available in 21 colours so you can match your brand.
Heat-Stamped, Not Lasered
Your logo is pressed into full-grain leather using a custom brass die — not burned in with a laser. The result is a deep, textured impression with natural character. It won't fade, crack, or peel. The kind of quality people notice.
Handmade in Ottawa, Canada
Our custom trucker hats are handcrafted in our Ottawa workshop. From cutting the leather to milling your brass stamp and heat-stamping each patch, we handle every step. Lifetime craftsmanship guarantee — if we built it wrong, we'll make it right.
What our customers are saying
start designing your custom trucker hats-
★★★★★
We all love the leather patch hats, it's a quality product for sure! Everyone has been asking me for them and I'll need to order another batch soon!
- Kurtis B. / Capital Film Wranglers -
★★★★★
Hats are selling like hot cakes.
Everyone is in love with them!
- Melissa S. / Broadhead Beer -
★★★★★
I couldn't be happier with how our custom hats turned out. The hats look great and and they're a unique way to showcase my business. I have received so many comments about the quality of the leather patch.
- Chris / Chris Allard Mortgage Team -
★★★★★
Working with Byward Outfitters was a pleasure! Their customer service was excellent, which made the entire process, from design to delivery, completely effortless.
- Julien D. / Apt613
How It Works
Start your design
Use our online customizer to design your custom trucker hat, or send us your logo and we'll put together a free mock-up within 48 hours.
Approve & Order
Review your design, confirm the details, and place your order. Minimum order is just 5 hats.
Receive & Enjoy
We heat-stamp your leather patches by hand and ship within 2–3 weeks. Quality checked and ready to wear.
For full pricing, process details, and FAQ, see our Custom Leather Patch Hats page.
Request a Mock-Up
Let us help you get started; fill out the form or set up a call with us
About Our Custom Trucker Hats
Our custom trucker hats are built on the Yupoong 6606 — a trusted blank used by brands across Canada and beyond. Each hat features a heat-stamped full-grain leather patch with your logo, crafted by hand in our Ottawa workshop. Unlike laser engraving, our heat-stamping process creates a deep, lasting impression that won't fade or wear away over time. With 21 colours, 10+ patch shapes, and a 5-hat minimum, custom trucker hats from Byward Outfitters are built for small businesses, teams, events, and anyone who wants quality merch that actually gets worn. Whether you're ordering custom made trucker hats for your brewery, your rec league, or your wedding party — we make it simple. Design online or send us your logo for a free mock-up.
What model is the custom trucker hat built on?
The Yupoong 6606 Retro Trucker — a six-panel structured front with a breathable mesh back, adjustable snapback closure, and one-size-fits-most fit. It's one of the most popular custom hat blanks in the industry, and it's the same quality blank we use for all of our retail trucker hats.
How many colours are available for custom trucker hats?
21 colours across the Yupoong 6606 lineup. You can browse all available colour options in our online customizer.
Can I order just one custom trucker hat?
Our minimum order quantity is 5 hats.
Other Custom Hat Styles
Dad Hat
Relaxed fit, curved brim, all-day comfort. The laid-back option.
Flat Brim
Structured crown, flat visor. Bold style that stands out.
5-Panel
Wide front panel, modern silhouette. No centre seam.
Toque
Warm, classic cuff. Heat-stamped leather patch. A Canadian winter staple.
All Custom Hat Styles
See all styles, pricing, and FAQ.