Brands we work with
Ready to create your custom flat brim hats?
Design Online
Use our online customizer to design your custom flat brim hat — choose your colours, upload your logo, and preview your design.
Request a Mock-Up
Not sure where to start? Send us your logo and we'll put together a free mock-up of your custom flat brim hats within 48 hours. No obligation.
"I just got my hats in now and they look absolutely fantastic. I'm so unbelievably happy with these."
- Devon / The Mean Green Weed-Killing Machine
About the Flat Brim Hat
Made with the Yupoong 6089M Classic Snapback — a structured, high-profile cap with a flat brim and adjustable snapback closure. Bold silhouette with a tall crown that makes your leather patch the focal point. Available in 7 colours.
Heat-Stamped, Not Lasered
Your logo is pressed into full-grain leather using a custom brass die — not burned in with a laser. The result is a deep, textured impression with natural character. It won't fade, crack, or peel. The kind of quality people notice.
Handmade in Ottawa, Canada
Our custom flat brim hats are handcrafted in our Ottawa workshop. From cutting the leather to milling your brass stamp and heat-stamping each patch, we handle every step. Lifetime craftsmanship guarantee — if we built it wrong, we'll make it right.
What our customers are saying
start designing your custom flat brim hats-
★★★★★
We all love the leather patch hats, it's a quality product for sure! Everyone has been asking me for them and I'll need to order another batch soon!
- Kurtis B. / Capital Film Wranglers -
★★★★★
Hats are selling like hot cakes.
Everyone is in love with them!
- Melissa S. / Broadhead Beer -
★★★★★
I couldn't be happier with how our custom hats turned out. The hats look great and and they're a unique way to showcase my business. I have received so many comments about the quality of the leather patch.
- Chris / Chris Allard Mortgage Team -
★★★★★
Working with Byward Outfitters was a pleasure! Their customer service was excellent, which made the entire process, from design to delivery, completely effortless.
- Julien D. / Apt613
How It Works
Start your design
Use our online customizer to design your custom flat brim hat, or send us your logo and we'll put together a free mock-up within 48 hours.
Approve & Order
Review your design, confirm the details, and place your order. Minimum order is just 5 hats.
Receive & Enjoy
We heat-stamp your leather patches by hand and ship within 2–3 weeks. Quality checked and ready to wear.
For full pricing, process details, and FAQ, see our Custom Leather Patch Hats page.
Request a Mock-Up
Let us help you get started; fill out the form or set up a call with us
About Our Custom Flat Brim Hats
Our custom flat brim hats are made with the Yupoong 6089M — a structured, high-profile cap built for brands that want to stand out. Each hat features a heat-stamped full-grain leather patch with your logo, crafted by hand in our Ottawa workshop. The tall crown and wide flat brim create maximum visual impact — your leather patch sits front and centre with clean lines and no distractions. With 7 colours, 10+ patch shapes, and a 5-hat minimum, custom flat brim hats from Byward Outfitters are a go-to for streetwear brands, action sports companies, and businesses that want bold, modern merch. Unlike embroidered flat brim hats, our leather patches are heat-stamped for a deep, lasting impression that won't fade, crack, or peel. The brim can also be curved by the wearer if preferred. Design online or send us your logo for a free mock-up.
What's the difference between a flat brim hat and a trucker hat?
Flat brim hats have a structured high-profile crown with a flat visor and full panel construction — no mesh back. Trucker hats have a structured front with a breathable mesh back. Both feature an adjustable snapback closure and take a leather patch equally well.
How many colours are available for custom flat brim hats?
7 colours in the Yupoong 6089M lineup. You can browse all available options in our online customizer.
What's the minimum order for custom flat brim hats?
5 hats. The more you order, the lower the price per hat.
Other Custom Hat Styles
Trucker Hat
Classic mesh-back trucker. Breathable, adjustable, and built for everyday wear.
Dad Hat
Relaxed fit, curved brim, all-day comfort. The laid-back option.
5-Panel
Wide front panel, modern silhouette. No centre seam.
Toque
Warm, classic cuff. Heat-stamped leather patch. A Canadian winter staple.
All Custom Hat Styles
See all styles, pricing, and FAQ.