Elevate your brand with custom leather patch hats that stand out

Design a custom leather patch hat that's as unique as you are with our online customizer. Choose your style, create your custom leather patch, and we'll bring it to life with our heat-stamping process. From initial concept to the finished product, we make it easy to design your custom hats.

  • Multiple hat styles and patch shapes

    Choose from a variety of hat styles and patch shapes to match your vision.

  • Design it yourself or send us your logo

    Our user-friendly online customizer puts you in the designer's seat, but if you need help getting started just send us your logo.

  • Heat stamped, not lasered

    We use brass to heat stamp your logo, not laser engraving. Why? A deeper, more premium impression that stands out and withstands daily wear and tear.

  • Low minimum order

    With a minimum order of just 5 hats, we make premium custom hats accessible for everyone.

  • 2-3 week turnaround

    We know you're excited to get your custom hats, and we work hard to make it happen quickly.

Custom hats, black trucker hat with a custom logo on a leather patch hat

Custom hats that stand out

Put your stamp on the world with our custom hats. Whether you're outfitting your team, promoting your brand, or just want headwear that's uniquely you, we've got the perfect canvas for your design. Choose from a variety of styles - from classic truckers to cool flat brims and comfy dad hats. Then, bring your vision to life with a custom leather patch, heat-stamped to perfection in your choice of over 10 different shapes.

Creating your dream hat is a breeze with our user-friendly online customizer. Upload your logo, choose your patch shape, and watch your ideas take shape in real-time.

We use only premium full-grain leather for our patches, ensuring your custom design not only looks great but stands up to daily adventures. It's more than just a hat - it's a wearable piece of your story, crafted to accompany you from mountaintops to city streets.

here are common questions about our leather patch hats

FAQ

Why heat-stamped, not laser-engraved?

Our heat-stamping process creates a deeper, more durable impression that not only looks premium but also stands the test of time. Unlike laser engraving, heat-stamping debosses the leather, resulting in a tactile, three-dimensional effect that adds character to your hat. This method ensures your logo remains crisp and visible, even after years of wear.

Want to learn more about our heat-stamping process? Check out this blog post.

What's the turnaround time?

We know you're excited to get your custom hats, and we work hard to make it happen quickly. Typically, we aim to have everything ready to ship in about 2-3 weeks. Here's how it works: First, we create your custom brass stamp. Then we stamp your patches and press your hats.

Re-orders can be faster - since we've already got your brass stamp on hand, we can usually trim down the timeline.

For a more specific timeframe based on your order, just reach out and we'll give you the details.

How does the design process work?

Designing your custom hat is a breeze with our user-friendly online customizer. Start by choosing your hat style, then customize your patch shape and design. You can upload your logo and see a realistic preview of your hat before ordering. If you need any assistance, you also have the option of sending us your logo to help you get started.

Can you design a logo for me?

While we can't create or significantly alter designs, we're happy to help you get started with our online customizer - just send us your logo and we'll get things going for you.

What type of leather do you use?

We use only premium, full-grain leather for our patches. This is the highest quality leather available, known for its durability and natural beauty. Full-grain leather ages beautifully over time, developing a unique patina that adds character to your hat. It's just one more way we ensure your custom hat stands out and stands the test of time.

What hat styles are available?

We offer a variety of hat styles to suit different preferences and brands. Our range includes classic trucker hats, flat brim hats, dad hats, snapback hats, and jockey hats. Each style can be customized with your choice of colours and leather patch design.

Can't find the type of hat you want?

Looking for a specific type of hat that you can't find on our website? We are happy to source your favourite brand or style, just reach out and let us know what you're looking for.

Orders & shipping

What happens after I place my order?

We'll review your design to make sure everything looks perfect.

  1. Our team crafts a custom brass stamp with your unique design.*
  2. We heat-stamp your design onto premium full-grain leather patches.
  3. The patches are carefully attached to your chosen hat style.
  4. We perform a quality check to ensure everything meets our high standards.
  5. Your hats are packaged with care and shipped out to you.
  6. You receive your awesome new custom hats and start turning heads!

*We'll hold onto this brass stamp for you so that when you order again, we can get your hats made and shipped to you even quicker.

What's the minimum order?

We believe great custom hats should be accessible to everyone. That's why our minimum order quantity (MOQ) is just 5 hats. It's perfect for small businesses, teams, or even a group of friends looking to create something special. And remember, we offer bigger discounts for larger orders.

How much do custom hats cost?

The cost per hat varies depending on the size of your order. For larger orders, we offer wholesale pricing with more than a 50% discount. Pricing varies based on the type of hat you choose, visit the product page for complete pricing information.

What is your return policy?

Due to the personalized nature of custom hat orders, we can't accept returns but don't worry - we're committed to your complete satisfaction. That's why we offer a review and approval process for your custom design before production begins. This way, you can be confident you're getting exactly what you want before we start crafting your hats.

Lifetime craftsmanship guarantee

We stand behind our work, period. That's why we offer a lifetime guarantee on the craftsmanship of our hats. If there's ever an issue with how we've made your hat - be it the stitching, the patch attachment, or the heat stamping - we've got you covered for the life of the hat. Normal wear and tear happens, but our craftsmanship shouldn't falter. It's our way of ensuring you can wear your Byward hat with confidence for years to come.